Portwest Automotive Magazine

PEAK SAFETY AUTOMOTIVE

YOUR WORK LIFE IS OUR LIFE'S WORK CHEMICAL STATIC ELECTRICITY ANTI-STATIC ESD THERMAL EVENTS ELECTRICAL OCCUPATIONAL HAZARDS

Gear Up: Tackle Automotive Challenges with the Right Workwear and Approaches!

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BUILDING THE FUTURE, BUILDING IT STRONG.

Automotive Hazards

Company Stories

Clothing Solutions

Working with Portwest

Technical Expertise

CONTENTS TABLE OF

04 Electrical​

15

25

Chemical​

About Portwest​

Partnering with Portwest means prioritising safety. Join us in our mission to deliver trusted protective solutions for workers worldwide.​

As the transition to electric vehicles continues, the integration of electrical systems raises concerns about arc flash incidents, posing significant risks to workers.

Discover the dual function of chemicals in automotive production, which is crucial for operations yet carries inherent risks.

06

19 Occupational Hazards​ From slips, trips, and falls to hand tool related injuries and flying debris, the risk of accidents is ever-present.​

Static Electricity

Explore the role of anti-static protective clothing and accessories in automotive manufacturing, which are essential for addressing challenges near sensitive electronic components and flammable atmospheres.​

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21

Find out the difference between anti-static measures protecting automotive workers and ESD solutions safeguarding sensitive electronic components.​ Static Control Garments

Environmental

Workers face challenging environments and volatile chemical exposures, requiring respiratory protection to reduce the dangers posed by hazardous vapours and particulate matter.​

Cellcycle, Page 11

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Sustainability​

Made for Women Well-designed womenswear ensures safety, comfort, and confidence in demanding industries.

How can companies balance economic goals with environmental and social responsibilities?​

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Thermal Events

Your Identity ​

Alexander Battery Technologies, Page 9

Discover the heightened risks of thermal events underscoring the need for protective measures to ensure workers’ safety.

Choose workwear that blends conformity, comfort, professionalism, and a unified brand image.

FOREWORD Navigate through the world of automotive innovation, where every turn of the wheel brings us closer to the future of mobility. From the assembly line to the open road, the automotive industry pulses with energy, creativity, and a relentless drive for progress.​ Welcome to our industry magazine, a portal into the heart of an ever-evolving sector that​shapes the world as we know it. We are thrilled to introduce you to the wealth of insights, ideas, and​ expertise within these pages, all brought to you by the dedicated team at Portwest and collaborators.​ We hope this magazine provides useful insights into the industry’s specific risks and challenges, along with how workwear and PPE can offer effective solutions to prevent them, shaping a safer future for the industry.

The Portwest Family

The automotive sector is diverse and dynamic, marked by innovation, transformation, and resilience. This magazine serves as a platform to shine a spotlight on the risks faced in the automotive industry, challenges that resonate with many.

Editor, Conor Whelan - Portwest

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A WARM WELCOME

INTRODUCTION

At Portwest, we take immense pride in our commitment to supporting the automotive industry. For over 120 years, we have stood as a reliable partner for professionals, offering premium safety solutions, cutting-edge workwear, and an unwavering dedication to quality. In precision-driven workplaces, employees rely on workwear that supports seamless production from the smallest component to the fully assembled vehicle. Our commitment to safety and efficiency enhances both employee performance and product safety, ensuring smooth operations at every stage.

The automotive sector provides direct and indirect jobs to 13.8 million Europeans, representing 6.1% of total EU employment. The automotive industry has an important multiplier effect in the economy. It is important for upstream industries such as steel, chemicals, and textiles, as well as downstream industries such as ICT, repair, and mobility services. The EU is among the world’s biggest producers of motor vehicles and the sector represents the largest private investor in research and development (R&D). The turnover generated by the automotive industry represents over 7 % of EU GDP. Key Automotive Facts:

OUR MISSION IS CLEAR: To empower those in automotive – the engineers, architects, labourers, and all those who work day in and day out to build the future.

Facts supplied from https://single market-economy.ec.europa.eu/sectors/ automotive-industry

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ELECTRICAL An Electric Arc and the resulting Arc Flash is the rapid and dangerous release of energy due to an electrical arcing fault. The extreme heat creates a large amount of thermal radiant energy and produces an electrical shock. The risk occurs when​ working both with low and high voltage.

ELECTRIC ARC FLASH STANDARDS ​

IEC 61482-2 THERMAL HAZARDS OF AN ELECTRIC ARC

IEC 61482-2 protective clothing against the thermal arc hazards of an electric arc.

​Individuals who work with and around low and high voltage electricity are at significant risk of various injuries. These hazards include thermal burns, hearing loss, blindness, nerve damage, cardiac arrest, shrapnel injuries from blasts, and potentially death. The dangerous nature of electrical work necessitates stringent safety measures to mitigate these severe and often life-threatening injuries.

The standard has 2 test methods, to comply with the standard either or both tests must be carried out.

OPEN ARC METHOD IEC 61482-1-1

The open arc test method is used to determine the thermal insulating properties of a fabric when exposed to the energy of an electric arc. All results are in cal/cm² the higher the value, the greater the protection. There are 3 possible values determined during this test method:​ · ATPV is the maximum incident energy that protective garment can be exposed to before the wearer would have a 50% probability of 2nd degree burns.​ · EBT is the incident energy on a material that results in a 50% probability of breakopen. · ELIM (Incident Energy Limit): This value is the highest incident thermal energy to which the garment can be exposed with a 0% risk of the wearer getting a second degree burn injury.

ASTM F2675-19

This test method determines the arc rating of a hand protective product material, or a combination of hand protective product materials. The arc thermal performance value, ATPV cal / cm2, is the penetrating energy into the gloves material that results in a 50% probability of sufficient heat transfer through the gloves to cause the onset of a second-degree skin burn.

BOX TEST METHOD IEC 61482-1-2

During the test the specimen is exposed to an electric arc, simulating typical exposure conditions for a short circuit current, confined in a box for 0.5 seconds. · For APC 1, the specimen is exposed to a current of 4 kA (400 V, 168 kJ) · For APC 2, the specimen is exposed to a current of 7 kA (400V, 320 kJ) ​

The ARC Grip glove is designed with a flame resistant neoprene-coated palm for excellent grip, reinforced by FR aramid liner to provide added durability and protection.

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CONTINUED

Layering arc flash garments results in higher ATPV protection. The Power Of Layering When two or more electric arc flash protective garments are worn in combination, a higher level of arc flash protection is achieved. When wearing layers, a layer of air with a naturally low electrical conductivity is trapped between each garment, this helps to increase the overall insulation and protection. The total Arc Thermal Protective Value (ATPV) of layered arc flash garments cannot be worked out by adding the ATPV of each garment, because of the additional layer of air, it may be higher than the sum of the ATPV of each garment. The following page details different combinations of our garments that we have tested to demonstrate their total ATPV protection when worn together. Additional Benefits of Layering Layering provides increased comfort and it also allows for the wearer to adjust their level of protection based on the task.

Causes of an Arc Flash

A phase-to-phase or phase-to-ground fault can occur due to: · Human error · Faulty materials · Accumulation of dirt and dust When this happens, the current flows instantaneously, raising the temperature high enough to vaporise anything at the fault site.

Outerwear Protection

Inner Protection

Skin

+ = MID LAYERS OUTER LAYERS Examples of layering

COMBINED PERFORMANCE

+

=

ELIM: 9.2 cal/cm² ATPV: 15 cal/cm² FR12

ELIM: 8.6 cal/cm² ATPV: 9.8 cal/cm² FR50

ELIM 45 Cal/Cm 2

ATPV 47 Cal/Cm 2

+

=

ELIM: 6.4 cal/cm² ATPV 6.8 cal/cm² MV28

ELIM: 4.4 cal/cm² EBT: 5.5 cal/cm² FR10

ELIM 19 Cal/Cm 2

ATPV 21 Cal/Cm 2

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STATIC ELECTRICITY

THE RISK An electrical charge caused by an imbalance of electrons on the surface of a material.

Invisible yet perilous, static electricity presents a major threat in production, manufacturing, industrial, and ATEX explosive environments, putting those at risk who work in these settings. The injuries it can cause range from mild discomfort to severe consequences, including burns, dangerous falls, and even cardiac arrest.

EN 1149 Electrostatic Properties

The EN 1149 standard specifies a test method for materials to be used in the production of protective clothing with electrostatic dissipation for preventing incendiary discharge. THE TEST EN 1149 - 1 Test method for measure of surface resistivity. EN 1149 - 3 Test method for measurement of charge decay. EN 1149 - 5 Material performance and design requirements. This test evaluates how effectively an electric charge passes through the glove and measures the amount of charge buildup retained in the glove material, which could be discharged upon contact with another surface. Gloves play an important role in managing static electricity since they often serve as the point of discharge when hands come into contact with different materials. EN 16350:2014 Protective gloves – Electrostatic properties

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EXPLAINING STATIC CONTROL GARMENTS Electrostatic charging of people and textiles occurs naturally by many everyday actions, such as standing up, walking on a floor and taking off clothes. A person may become charged by contact with charged materials or surfaces and leads to the possibility of an Electrostatic

Discharge (ESD) a one-off event of rapid transfer of electrostatic charge between two objects, which poses a danger to a person and their environment.

IDENTIFY YOUR RISK

ANTI-STATIC

ESD

An electrostatic discharge (ESD) could result in critical damage to Electrostatic Sensitive Devices (ESDS) and equipment.

An electrostatic discharge (ESD) spark could cause ignition and explosion of flash fire.

In application and functions where static control is essential and involving electrostatic sensitive devices.

In application and functions taking place in, near, or involving explosive, inflammable atmospheres or dust.

WHERE ARE THE GARMENTS COMMONLY USED/WORN?

SENSITIVE ELECTRICAL COMPONENTS AND MACHINERY

THE PERSON

WHAT DOES IT PROTECT?

IEC 61340-4-9:2016 (Test Method) EN 61340-5-1:2016 (Requirements) EN16350 (Requirements for gloves)

EN 1149-5:2018 Protective clothing. Electrostatic properties - Materials performance and design requirements

RELEVANT STANDARDS

Not protective clothing (PPE) - normal workwear

PPE according to Regulation (EU) 2016/425

PRODUCT CLASSED AS

No CE marking

CE certified marked garment

GARMENT MARKING

Garments prevent the build up and release of a static spark as materials, components and product design allow a route for the charge to go to earth 1. Electrostatic dissipate clothing will only work if there is a clear route for a static charge to go to earth, garments should be supported by anti-static footwear or footwear accessories, mats, flooring and wristbands in order to be earthed appropriately.

Garments prevent the build up and release of a static spark as materials, components and product design allow a route for the charge to go to earth

WHAT IS THE PURPOSE OF ELECTROSTATIC PROTECTION?

1. Anti-static protection is commonly found as a function within a suite of multi-standard protection. 2. Follow the details of the User Information sheet to ensure compliance; always fasten the anti-static, electrostatic shielding garment fully to cover undergarments. 3. Electrostatic dissipate clothing will

ADDITIONAL INFORMATION

only work if there is a clear route for a static charge to go to earth.

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The Role of Anti-Static

Selecting Garments Behind the scenes, even the layers you can’t see are hard at work. anti-static base layers, worn underneath, prevent static

from building up directly on the skin. This extra layer of defense is key in high movement environments, ensuring workers stay safe and comfortable throughout the day.

Anti-Static Coatings Anti-static coatings are applied to surfaces to prevent the accumulation of static electricity, which is especially important in environments where frequent movement and friction can generate static charges. By preventing static buildup, these coatings help reduce wear and tear on electronic components, thereby extending their lifespan and reducing maintenance costs. In manufacturing processes, particularly those involving plastics, textiles, and films, static electricity can cause contamination and defects; anti-static coatings ensure higher product quality by minimising these issues.

Anti-Static Foot Protection Anti-static footwear is designed to prevent the build-up of static electricity, reducing the risk of sparks that could lead to fire or explosion. Regulated by the European EN 20345 safety standard, anti-static footwear maintains electrical resistance between 0.1 MegaOhm and 1000 MegaOhm. It works by dissipating static charges that naturally accumulate in the body throughout the day. This type of footwear is ideal for volatile environments, such as those involving solvents or fuels. However, it is not suitable for environments with a high risk of electrical exposure due to its lower resistance to electrical currents, which could increase the risk of electrocution. Common materials like polyurethane and rubber are often used in anti-static footwear for their static dissipative properties.

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The Role of ESD

Conductive Materials Conductive materials are designed to allow the free flow of electricity, which help neutralise static charges rapidly and prevents the accumulation of static electricity on surfaces and people. This is particularly important for the protection of sensitive electronics, as even a small ESD event in manufacturing can damage delicate components. Conductive materials ensure that any static charge is quickly dissipated before it can cause harm. Additionally, in environments dealing with flammable materials, static electricity can ignite vapours or dust, leading to explosions. Dissipative Materials Dissipative materials are designed with a specific resistance level that allows static charges to dissipate gradually rather than instantly, providing controlled discharge crucial for avoiding sudden spikes that could damage electronic circuits. By slowly dissipating static charges, dissipative materials help reduce the frequency and severity of ESD events, thereby protecting sensitive equipment and maintaining operational efficiency. Additionally, these materials are versatile and can be used in a variety of forms, including work surfaces, storage containers, and protective clothing.

Selecting Garments For enhanced flexibility and comfort, ESD jackets and trousers are the perfect choice. These garments combine protection with freedom of movement, making them perfect

for assembling intricate wiring or moving between stations. With conductive fibres seamlessly woven into the fabric, they keep static at bay while providing the comfort needed for a full day’s work.

ESD Glove Protection ESD gloves are specifically designed to prevent static buildup on a worker’s hands, which can inadvertently damage sensitive vehicle electronics such as control modules, circuit boards, and wiring systems. ESD gloves are also designed to ensure that they do not cause an electrical spark which can be potentially dangerous in explosive environments and atmospheres.

INDUSTRY CASE STUDY

“At Alexander Battery Technologies, clothing is not just about protecting workers but also ensuring product integrity and quality. By wearing appropriate ESD-safe, contamination preventing, chemical-resistant, and heat-resistant garments, workers contribute significantly to the efficiency, safety, and success of the battery manufacturing process.” Bobby Fenwick, Trainer – Alexander Battery Technologies

ESD Foot Protection ESD footwear offers an even greater degree of electrostatic dissipation than anti-static shoes, with an electrical resistance between 0.1 MegaOhm and 100 MegaOhm. These lower levels of resistance ensure that any static build-up is discharged quickly and efficiently, thereby protecting both the wearer and preventing damage to sensitive electronic equipment. ESD footwear is regulated by the EN 61340-5-1 standard, which sets stringent requirements for protecting electronic devices from electrostatic phenomena. This type of footwear is essential in environments where even minor static charges can cause significant damage.

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ESD WORKWEAR

When protecting sensitive electronics, trust Portwest to deliver the ultimate in ESD workwear, keeping your operations smooth, safe, and efficient.

DRIVING SUSTAINABILITY

Legislative Spotlight: The regulation regarding CO2 emission standards for new passenger cars and vans in the European Union entered into force in April 2023. The EU aims to cut emissions from cars by 55% and from vans by 50% by 2030, compared with 2021. From 2035, this legislation states that all new cars that come on the market cannot emit any CO2. This is to ensure the transport sector can meet its target to become carbon-neutral by 2050. However, the path to a cleaner, greener future is being embraced by key industry players, driven by the need to meet the expectations of national governments and environmentally conscious consumers.

The transport sector and the automotive industry are under the spotlight regarding sustainability. The negative impacts of climate change have put sustainability, Environmental Social Governance (ESG), and Corporate Social Responsibility (CSR) at the forefront of decision makers’ minds. Creating a more sustainable world has never mattered more. The automotive industry produces around 80 million vehicles annually, requiring 112 million tons of materials and accounting for over 10% of the world’s carbon dioxide emissions, according to McKinsey’s analysis.

INDUSTRY CASE STUDY

The Need for a Comprehensive Recycling Route The UK’s growing reliance on electric vehicles (EVs) and energy storage solutions necessitates a robust recycling framework. Presently, the country lacks the capability to refine and recycle critical materials like cobalt, nickel, lithium, and manganese from end-of-life batteries. This gap in infrastructure poses a risk to the sustainability and economic viability of the EV and energy storage industries. Establishing a complete battery material recycling route is vital to ensure the continuous supply of these valuable metals, reducing the dependency on foreign sources, and enhancing the circular economy. Cellcycle’s Innovative Recycling Technology Cellcycle’s state-of-the-art recycling process leverages advanced technologies to fully recycle used lithium-ion batteries efficiently. One of the standout innovations is the development of the Bio-based process, a method that uses biological agents to extract valuable metals from battery materials. Cellcycle is developing one of the UK’s first in-house Lithium battery recycling processes.

This environmentally friendly technique not only reduces the environmental impact of traditional recycling methods but also maximises the recovery of critical materials. While the specifics of the Bio-based process are proprietary, it represents a significant advancement in sustainable battery recycling. What are the Economic and Environmental Benefits? By establishing one of the first industrial-scale lithium-ion battery recycling plants in the UK, Cellcycle aims to create a sustainable loop of battery production and recycling. This facility will play a crucial role in managing the lifecycle of vehicle batteries, ensuring that the materials used in their production are continually recycled and reused. This not only conserves natural resources but also reduces the environmental footprint associated with mining and raw material extraction.

Max Nagle, Marketing & Business Development Manager - Cellcycle

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85% OF OUR GARMENTS MEET OEKO-TEX® STANDARD 100 17 PRODUCTS PER YEAR ARE NOW SUSTAINABLY PACKAGED MILLION

1MILLION AS PARTNERS OF COTTON MADE IN AFRICA, WE HAVE COMMITTED TO PURCHASING SUFFICIENT MASS BALANCE FABRIC TO PRODUCE THE EQUIVALENT OF 1 MILLION GARMENTS

ECOVADIS IS A THIRD PARTY CERTIFIED SUSTAINABILITY AUDIT WHICH EXAMINES POLICIES, PROCEDURES AND ACTIONS TAKEN ACROSS OUR 5 PILLARS

2023

SILICONE-FREE STYLES, PWIS TESTED.

Achieving long-term success in the automotive industry now depends on sustainable innovation, global value chain transparency and due diligence, as well as a highly skilled and motivated workforce. Research and development are critical, along with additional investment in the current solutions available such as EV powered vehicles and the required infrastructure. Sustainability-focused approaches such as emission reduction, lightweight construction, and the use of renewable fuels have permanently transformed the industry.

Sinead Flynn, Sustainability Programme Manager - Portwest

PLANET TOP PICKS...

FOR MORE INFORMATION, SCAN THE QR TO VIEW THE PORTWEST PLANET BOOKLET ONLINE

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THERMAL EVENTS

cells and battery packs. Such incidents can occur during the vehicle assembly process or within their localised storage environments. Accidents That May Occur: Battery Malfunction: A manufacturing defect in a battery cell can lead to thermal runaway, causing a sudden increase in temperature and pressure within the battery pack, resulting in an explosion. Preventative Measures: Workers involved in battery production, maintenance, and charging operations should be equipped with Multi Norm clothing to minimise the risk of burns in the event of a thermal event.

As the automotive industry accelerates towards a future dominated by electric vehicles, it is crucial to acknowledge and address the inherent dangers posed by thermal events. While the shift to electric propulsion promises cleaner and more sustainable transportation, it also brings to light new challenges, particularly concerning the safety of workers involved in the production. The production of cell batteries, the lifeblood of electric vehicles, underscores one of the primary concerns: thermal hazards. These hazards encompass a spectrum of risks, ranging from fire outbreaks to explosions, all stemming from the intense heat generated during battery manufacturing processes. Additionally, the presence of hazardous substances within the batteries poses further risks. These substances can be highly flammable, potentially leading to thermal events in unstable or damaged

Bizflame™ has a proprietary flame re gives excellent flame resistance. A quality raw materials, ensuring the p

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“ In the automobile business, there are two main sources of accidents and injuries: human error and malfunctioning equipment. The demand will only rise because new petrol and diesel vehicles are scheduled to be phased out by 2030. To meet demand, we will require 75,000 additional EV technicians by 2030. The requirement that personal protective equipment be trustworthy, appropriate, and safe has increased demand for new PPE among electric vehicle workers. Wearing good quality, certified workwear will keep your team of mechanics and car technicians safe and professional. Portwest offers a comprehensive selection of Multi Norm work shirts, work trousers, coveralls, and outerwear that comply with safety regulations and standards and keep your staff safe on the job. Your logo can be added to clothing to further promote your business, foster a sense of teamwork, and set your employees apart from clients.”

Niamh O Reilly, Flame Resistant & Multi Norm Clothing Expert - Portwest

CHOOSING PREMIUM ARC FLASH AND FLAME RESISTANCE

esistant finish which, when applied to fabric, All of the Bizflame fabrics use the highest perfect balance of comfort and strength.

BROWSE THE RANGE SCAN THE QR TO VIEW THE FULL FR COLLECTION ONLINE

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CHEMICAL

Chemicals play a primary role, serving as both the lifeblood and the potential hazard within the automotive industry. Roughly 10% of the globe’s chemical output is used for auto manufacturing, underscoring their critical role in the sector’s operations. This essential contribution comes with inherent risks, particularly in production zones, storage facilities, decanting stations, valve and pump systems, and open baths. For instance, within the production zones of an automotive parts manufacturer, risk zones cover a spectrum of substances, from adhesives essential for component assembly to chemicals used for paint application and removal. Additionally, considerations extend to chemical pre treatments, surface treatments, and conversion coatings vital for ensuring product integrity and longevity. Electrolytes, fundamental components in cell and battery production, stand as a primary concern. The handling and manipulation of electrolytes involve inherent risks, with potential consequences ranging from chemical burns to the skin, eye injuries, and respiratory problems stemming from inhalation of vapours.

EN 13034 LIQUID CHEMICALS​ Protective clothing offering limited protective​performance against liquid chemicals (Type​ 6 and Type PB [6] equipment). ​​

STANDARDS

EN 13034 PROTECTIVE CLOTHING AGAINST LIQUID CHEMICALS

The standard covers both chemical protective​units (Type 6) and partial body protection​ (Type PB[6]).

EN 13034

THE TEST Type 6 suits are tested using a fine spray of dye. The test subject wears an absorbent suit underneath the one to be tested, which absorbs any leaks and is stained by the dye.​ Success or failure is determined by measuring the total area of any stains on suits tested.​ A range of other tests is specified, including resistance to abrasion, tear strength, tensile strength, resistance to puncture, resistance to ignition, resistance to penetration by liquid​ chemicals and seam strength. ​

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PPE FOR CHEMICAL HAZARDS

Hand Protection Given that many chemicals can cause skin irritation or burns upon contact, chemical resistant gloves are indispensable. These gloves are specifically designed to withstand exposure to a wide range of chemicals, offering protection against corrosive substances, solvents, and oils. By wearing chemical-resistant gloves, workers can handle materials safely without risking skin damage or absorption of harmful substances. Eye and Face Protection Chemical splashes and vapours pose a significant risk to the eyes and face, potentially causing severe injuries or long-term damage. Safety goggles or face shields provide a protective barrier against chemical splashes, fumes, and airbourne particles. These essential pieces of PPE safeguard workers’ vision and prevent eye irritation, burns, or injuries resulting from chemical exposure. Respiratory Protection Inhalation of chemical vapours, gases, or airborne particles can lead to respiratory problems and long-term health issues. Respirators, such as FFP masks or respirators with chemical cartridges, filter out harmful airborne contaminants, ensuring that workers breathe clean air. Properly fitted respirators are crucial in minimising the risk of respiratory ailments and protecting workers from the adverse effects of chemical inhalation.

Protective Clothing Chemical-resistant coveralls or aprons shield workers’ skin and clothing from contact with hazardous substances. These garments are designed to provide full-body protection against chemical splashes, spills, or contamination during handling, mixing, or cleanup activities. Foot Protection Chemical-resistant footwear protects feet from hazardous substances, minimising the risk of chemical absorption, permeation and injury. Compliance with EN 13832:2018 ensures adequate protection. Foot protection made with chemical-resistant materials also provides slip resistance on wet floors, with toe protection to prevent injury from falling objects, whilst providing electrostatic resistance to reduce the likelihood of sparks in volatile environments.

WX3 ™ PRODUCTS ARE BUILT TO LAST

Stay protected with Corepro ™ stretch panels that are precision engineered in high wear areas to provide the highest levels of abrasion

resistance and durability. Tested to 100,000 rubs, this hardwearing fabric ensures maximum longevity in the toughest environments.

MARKETING TEXT HERE YES? FLEXIBLE STRETCH PANELS IN KEY MOVEMENT AREAS

INDUSTRIAL LAUNDERABLE WORKWEAR

INDUSTRIAL LAUNDERABLE WORKWEAR

DESIGNED FOR INDUSTRIAL LAUNDRY WX3™ industrial wash workwear is designed to withstand tough industrial laundry processes, including tunnel and tumble drying. Extensive wash testing was carried out at leading global laundries to ensure outstanding performance. The WX3 design signature focuses on comfort, versatility and aesthetics for everyday use in demanding work environments.

Created by sevgenjory from the Noun Project

SCAN TO VIEW WX3 ONLINE

OCCUPATIONAL

Slips, trips and falls, hand tool-related injuries, machinery malfunctions, cut injuries and repetitive strain injuries are hazards that automotive workers face. Safety solutions, including hand, head, eye, and ear protection, serve as a crucial line of defense against occupational hazards. Hand tools are indispensable in the industry, but they also pose as a big risk if not handled with care. Workers often encounter sharp edges, heavy equipment, and moving parts, increasing the potential for hand injuries. Safety glasses are essential PPE, shielding workers’ eyes from flying debris, chemical splashes, and impact injuries. Compliance with safety regulations and the use of appropriate eye protection ensure a safer workplace environment, preventing potentially severe eye injuries among automotive workers. Ear protection guards against the damaging effects of loud machinery and tools, reducing the risk of hearing loss and auditory damage among workers. Compliance with safety standards and the use of appropriate ear protection devices help create a safer work environment, preserving the long term health and well-being of automotive workers.

Designed to defend.

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ANTI-FATIGUE

Automotive workers in factories often spend considerable time in static positions, engaging in repetitive actions without covering medium or long distances. Over time, this repetitive strain can result in musculoskeletal issues such as fatigue, leading to reduced productivity, reduced morale, pain, stiffness, and reduced flexibility. Prolonged foot fatigue may result in further discomfort or strain to the lower body, legs, hips, and spine. alleviate pressure and provide shock absorption An effective insole should offer arch support,

For many automotive workers, spending long hours on their feet each day is simply a part of their routine. Given over approximately 25% of the bones in our bodies are situated in our feet, they bear considerable weight and pressure daily, especially during prolonged periods of standing at work. This underscores the importance of providing adequate foot comfort and support for the wearer. The effects of foot fatigue can vary from minor annoyance to severe exhaustion. Utilising supportive insoles with dynamic features can alleviate discomfort and contribute to maintaining proper posture and alignment of joints. An effective insole should offer arch support, alleviate pressure and provide shock absorption.

THE HI-TECH LINE FOR INDUSTRY 4.0

INSPIRED BY THE WORLD OF THE AUTOMOTIVE INDUSTRY , THE NEW I4 LINE COMBINES MAXIMUM STABILITY IN THE BACK PART AND HIGH FLEXIBILITY IN THE FRONT. I4 GUARANTEES COMFORT, BALANCE AND SAFETY FOR THOSE WHO SPEND A LOT OF TIME STANDING AND FOR THOSE WHO MAKE REPEATED FLEXIONS AND MOVEMENTS. Flexible The shoes are made in a single block, assembling the least number of pieces. The result is more flexibility, lighter weight, easier movement and less pressure on the feet. 100% non-magnetic The shoes are 100% metal free, anti-static (ESD) and with not metallic toe-cap. Perfect for those who work in automated and robotic lines. Reinforced The back of the shoes features bumper spoilers that protect the heel from accidental impacts. THE RESULT? EXTREME COMFORT AND PURE INNOVATION.

HIGH PERFORMANCE FOOTWEAR

Resistance and protection against electrostratic phenomena.

ENVIRONMENTAL The automotive sector poses several respiratory hazards during the manufacturing and maintenance processes. Chemical Exposure

Why is Spraying Paint harmful to health? Many spray paints contain Volatile Organic Compounds (VOCs). VOCs are carbon based substances which produce harmful gases. These enter your system through inhalation or skin absorption. Isocyanate based paints are especially toxic, and breathing apparatus should be considered in such instances.

The dangers posed by hazardous substances are often underestimated, as many chemicals can become airborne and enter the body through inhalation, ingestion, or skin contact without immediate awareness. Personal Protective Equipment (PPE) To mitigate these risks, the use of PPE for respiratory protection is crucial: • Disposable FFP2 or FFP3 filtering masks for sanding • Disposable overalls to prevent dust accumulation on clothing • Nitrile gloves to protect hands from dust and during wet sanding • Appropriate respiratory protection, such as a half mask, is especially important where extraction systems are insufficient Body Fillers and Associated Risks Most body fillers consist of a thermosetting unsaturated polyester in a solvent mixed with a reactive hardener. These hardeners can cause skin irritation and dermatitis, and often contain styrene and methacrylate’s, which emit strong odours. Additionally, glass fibre fillers can irritate the skin. EN 149:2001+A1:2009 Respiratory Protective Devices – Filtering Half Masks to Protect Against Particles. This European Standard covers particle filtering half masks i.e., disposable dust masks. With the A1:2009 amendment, these are now classified as either not reusable (NR) beyond a single working shift, or reusable for more than 1 shift (R).

THE EFFECTS OF CHEMICAL EXPOSURE

Short-term effects Eye, nose, and throat irritation

Long-term effects

Occupational asthma

Headaches

Cancer

Nausea/vomiting

Liver and kidney damage

Central nervous system damage

Dizziness

Worsening of asthma symptoms

DISPOSABLE MASK SELECTION ​ FFP3​ FFP2​ FFP1​ Minimum Filtration % 99%​ 94%​ 80%​

Total Inward Leakage (TIL)

2%​

8%​

22%​

Nominal Protection Factor (NPF) Assigned Protection Factor (APF)

50 x WEL​ 12 x WEL​ 4 x WEL​

20 x WEL​ 10 x WEL​ 4 x WEL​

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MADE FOR WOMEN FIT FOR PURPOSE

When creating protective wear for women, our designers are focus on reducing risk and increasing comfort, allowing workers to do their job unhindered. Garments are designed in line with average women’s measurements such as height and arm length, thus reducing the risk of tripping or snagging. Additional tailoring around the waist and hips ensures maximum comfort over long periods of time.

LEAD WITH CONFIDENCE

“The demand for women-specific safety workwear is surging, with large industries targeting the recruitment of skilled female workers into once male-dominated areas. These workers are demanding products that fit correctly with the same aesthetics and functionality as those of the male equivalent. Our design team is working with industry groups and female wearer panels to make sure our women’s workwear is 100% fit for purpose.”

Lucy Fallon, Head of Product - Portwest

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YOUR IDENTITY

WE'VE GOT YOU COVERED FROM HEAD TO TOE IN A FULL RANGE OF COLOURWAYS SUITABLE FOR ALL WORK ENVIRONMENTS

WHITE

DEEP RED

OLIVE

GREEN

DARK

NAVY

METAL GREY

CUSTOM

DESIGNED / SAMPLED / CERTIFIED PRODUCED AND DELIVERED

BLACK

SIZES THAT FIT EVERY BODY

STRETCH YOUR EXPECTATIONS Move freely, stretch your limits with our flexible stretch fabrics.

ADJUSTABLE FITS The addition of adjustable leg lengths on many styles ensures every body is covered.

EXTENSIVE SIZES Unleashing the most comprehensive size range in our industry: XXS-8XL.

YOUR DESIGN , OUR EXPERTISE

MADE FOR WOMEN Empowering working women with comfortable, durable womenswear built for industry demands. Specifically designed by women for women.

Portwest Custom. For times when your requirements are so unique that only design professionals with 120 year’s worth of design and manufacturing experience can help.

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WORKING WITH PORTWEST

Before you work, we create. Partnering with Portwest means more than just acquiring top quality safety and performance solutions—it’s about teaming up with a dedicated company committed to your success. With our collaborative approach, innovative products and unwavering commitment to excellence, we stand ready to empower you and elevate your work. Experience the Portwest difference and discover the power of true partnership in safety and performance.

“Portwest are a long-standing member of the British Safety Industry Federation (BSIF) and a Registered Safety Supplier who commit on an annual basis to an audit of their quality processes and products they provide by the BSIF. In addition, the customer facing Portwest team have engaged with the Nebosh endorsed Safe Supply Accreditation process managed by the Federation. This provides confidence to end users and specifiers that Portwest can provide, qualified, knowledgeable information and products that are fit for purpose and meet the requirements of the hazards faced.”

Roy Wilders, Manager -

Registered Safety Supplier Scheme - BSIF

AUTOMOTIVE

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1400+ PRODUCTS 800+

PAGES 28 LANGUAGES

VIEW OUR ENTIRE CATALOGUE

SCAN QR CODE TO VIEW THE FULL PORTWEST CATALOGUE ONLINE

HIGH VISIBILITY

FLAME RESISTANT & MULTI NORM

HAND PROTECTION

FOOT PROTECTION

HEIGHT SAFETY

WORKWEAR

PPE

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WIN iPad COMPETITION 10.2″ iPad 9th generation

For your chance to win an iPad, simply scan the QR code! We’ll pick the winner from the correct entries on Friday 14th March 2025. One entry per person. Full Terms & conditions apply. see www.portwest.com

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Welcome to your single safety destination. From head to toe, we’ve got you covered, ensuring your complete protection and confidence. AUTOMOTIVE

YOUR WORK LIFE IS OUR LIFE’S WORK

www.portwest.com