Davits with floor mounting base AFT751021
Authorised Distributor: Northrock Safety Equipment Pte Ltd
KStrong Extreme confined space davit systems
EN 80079-36:2016 EN 80079-37:2016
KStrong Extreme Davit systems have been designed for confined space entry / retrieval applications. Its modular interchangeable design allows the system to be mounted on multiple bases for all applications. It is ideal for providing portable, safe overhead anchorage in large confined areas like manholes, storage tanks etc.
AFT751011
h-base davit arm
FEATURES
Ÿ The Extreme H-Base Davit breaks down into five components for easy storage, transport and set up. No tools are required for assembly. Ÿ The modular design allows the use of various fixed and portable bases and an optional mast with extensions. Ÿ Cantilever arm comes with 3 adjustment positions for the user to adjust the height as per the requirement. Ÿ An ideal choice to provide overhead anchorages in large holes of confined space. Ÿ Removable legs for easy transportation and installation purpose. Ÿ Anchorage points for rescue applications. Ÿ Foldable legs for easy transportation and installation purpose. Ÿ Multi anchorage point for rescue purpose. Ÿ Inbuilt swivel feature, Davit column assembly can be rotated upto 360° by removing the locking
pins provided to lock column.
Upper Height Adjustment And Reach Middle
Bracket used for Mounting Winch AFT730020, AFT730040 Retrieval Blocks AFS510020R, AFS510030R
Picture
Lower
Product Code
Product Code
Winch Bracket AFT710007UW
Distance from column
0.675mtrs
0.845mtrs
0.920mtrs
AFT710007UR Retrieval Bracket
2.280mtrs
2.000mtrs
1.660mtrs
height of arm
AFT751011
ROPE ACCESS/RESCUE PULLEY FOR KERNMANTLE ROPE
CANTILEVER ARM
Winch Mount
Winch
ANCHOR POINT (15kN )
U CLAMP ANCHOR POINT (23kN)
TYPE 3 MOUNTING BRACKET
ANCHOR POINT (23kN)
RETRIEVAL TYPE FALL ARREST BLOCK
HEIGHT ADJUSTMENT LEVER
SWIVEL 360°
WHEELS WITH LOCKING FEATURE
T-TYPE MINI SPIRIT LEVEL
0 45
0 45
Rotation Degrees
MAXIMUM OPENING OF H-BASE
MINIMUM OPENING OF H-BASE
TECHNICAL SNAPSHOT
Material Min. & Max. Opening of H Base Maximum Load Capacity Finish System Strength Certification Weight
High Strength and Durable Aluminium Alloy Ø1100 mm - Ø 1510 mm 500 kgs ED Coated 15kN EN795:2012 Type B, & 62.56kgs ± 0.10kgs AS/NZS 5532:2013
AFT751021
modular davit with floor mounting base
FEATURES
Ÿ The Extreme Floor Mounted Davit breaks down into Two components for easy storage, transport and set-up. No tools are required for assembly. Ÿ Floor Mount Bases are designed to be mounted to concrete or steel structure. Ÿ Base Installation must be approved to local regulations by a qualified engineer.
Upper Height Adjustment And Reach Middle
Bracket used for Mounting Winch AFT730020, AFT730040 Retrieval Blocks AFS510020R, AFS510030R
Picture
Lower
Product Code
Product Code
Winch Bracket AFT710007UW
Distance from column
0.675mtrs
0.845mtrs
0.920mtrs
AFT710007UR Retrieval Bracket
1.900mtrs
1.620mtrs
1.280mtrs
Height of arm
AFT751021
ROPE ACCESS/RESCUE PULLEY FOR KERNMANTLE ROPE
UPPER OFFSET MAST (BOOM)
WINCH
Winch Mount
ANCHOR POINT (15 kN)
U CLAMP ANCHOR POINT
SWIVEL 360°
(23 kN)
1900.0
LOWER MAST
1620.0
1370.0
1280.0
ANCHOR POINT
TYPE 3 MOUNTING BRACKET
675.0
(23 kN)
RETRIEVAL TYPE FALL ARREST BLOCK
845.0
920.0
FLOOR MOUNTED
K-POD BASE
300.0 240.0
293.5
0 360
240.0
300.0
Rotation Degrees
Ø102.0
Ø22.0(4holes)
Flange Body
Base plate
AFT7500BF
TECHNICAL SNAPSHOT
Material Maximum Load Capacity Finish System Strength Certification Weight
High Strength and Durable Aluminium Alloy 500 kgs ED Coated 15kN EN 795:2012 Type A , & 44.49 kgs ± 0.10kgs AS/NZS 5532:2013 Floor mount Base: 9.38kgs ± 0.10kgs
AFT751031
modular davit with wall mounting base
FEATURES
Ÿ The Extreme Wall Mounted Davit breaks down into two components for easy storage, transport and setup. No tools are required for assembly. Ÿ Wall Mount Bases are designed to be mounted to concrete or steel structure. Ÿ Base Installation must be approved to local regulations by a qualified engineer.
Upper Height Adjustment And Reach Middle
Bracket used for Mounting Winch AFT730020, AFT730040 Retrieval Blocks AFS510020R, AFS510030R
Picture
Lower
Product Code
Product Code
Winch Bracket AFT710007UW
Distance from column
0.675mtrs
0.845mtrs
0.920mtrs
AFT710007UR Retrieval Bracket
1.900mtrs
1.620mtrs
1.280mtrs
Height of arm
AFT751031
ROPE ACCESS/RESCUE PULLEY FOR KERNMANTLE ROPE
UPPER OFFSET MAST (BOOM)
Winch Mount
WINCH
ANCHOR POINT (15 kN)
U CLAMP ANCHOR POINT (23 kN)
SWIVEL 360°
LOWER MAST
ANCHOR POINT (23 kN)
TYPE 3 MOUNTING BRACKET
RETRIEVAL TYPE FALL ARREST BLOCK
FLOOR MOUNTED K-POD BASE
Ø22.0(4holes)
0 360
300.0
240.0
221.2
Ø102.0
Rotation Degrees
300.0 240.0
AFT7500BW
TECHNICAL SNAPSHOT
Material Maximum Load Capacity Finish System Strength Certification Weight
High Strength and Durable Aluminium Alloy 500 kgs ED Coated 15kN EN 795:2012 Type A , & ± 0.10kgs AS/NZS 5532:2013 44.49kgs Floor mount Base: 9.38kg ± 0.10kgs
AFT751041
modular davit with core mounting sleeve assembly
FEATURES
Ÿ The Extreme Core Mounting Davit breaks down into two components for easy storage, transport and setup. No tools are required for assembly. Ÿ Core mounting sleeve assembly is a permanent solution for the structure. Ÿ Core mounting sleeve assembly for installation on a concrete base. Ÿ Base Installation must be approved to local regulations by a qualified engineer.
Upper Height Adjustment And Reach Middle
Bracket used for Mounting Winch AFT730020, AFT730040 Retrieval Blocks AFS510020R, AFS510030R
Picture
Lower
Product Code
Product Code
Winch Bracket AFT710007UW
Distance from column
0.675mtrs
0.845mtrs
0.920mtrs
AFT710007UR Retrieval Bracket
1.900mtrs
1.620mtrs
1.280mtrs
Height of arm
AFT751041
CANTILEVER ARM
WINCH [PN 818DP]
U CLAMP ANCHORAGE
EYE BOLT FOR ANCHORAGE
LOWER MOUNTING BRACKET (DA-01(19)
RETRIEVAL TYPE FALL ARREST BLOCK (PCGS 30R)
SWIVEL 360°
TECHNICAL SNAPSHOT
Material Maximum Load Capacity Finish System Strength Certification Weight
High Strength and Durable Aluminium Alloy 500 kgs Powder Coated 15kN EN 795:2012 Type B, ± 0.10kgs AS/NZS 5532:2013 44.44kgs
AFT751085
hitch mounting davit
Parts of Hitch Mounting Davit
Tow-Hitch AFT751058
Lower Mast AFT751050
Arm adjustment
AFT751085
Upper
Middle
Lower
Distance from Column 0.675mtrs 0.845mtrs
0.920mtrs
Height of arm
2.480mtrs 2.200mtrs
1.890mtrs
Bracket used for Mounting
Picture
Product Code
Universal Mounting Bracket for mounting Retrieval Blocks *to be purchase separately
AFT710007UR Retrieval Bracket
FEATURES
• The Hitch Mounting Davit (AFT751085) is a portable fall arrest system that offers a safe and secure solution for accessing confined spaces where overhead support structures are not available. • The Davit can be easily and quickly attached to a vehicle with a tow hitch. This allows for convenient transportation and deployment of the system. • The system comes with a upper mast offset (boom) that offers three adjustment positions. Users can adjust the height of the arm according to their requirements, providing flexibility in different confined space situations. • The Davit includes a foldable leg, which aids in transportation and installation. The leg can be folded when not in use, making it easier to store and carry the system. • The Hitch Mounting Davit is compatible with specific KStrong winches, such as AFT730020, AFT730040, AFTZ30042, AFT730120 and AFT730135. It is also compatible with retrieval blocks AFS510020R and AFS510030R . Each of these devices has its respective mounting bracket AFT710007UR for secure attachment to the Davit. • The trailer hitch mount of the Davit is designed to fit into a 2” (51.0mm) hitch receiver. This allows the system to be attached to any vehicle with a compatible hitch receiver, providing a portable anchor point for confined space entry, retrieval, rescue, and fall arrest operations. • Certified to EN 795:2012 Type B and AS/NZS 5532:2013
AFT751085
(15 kN)
UPPER OFFSET MAST (BOOM)
LOCKING PIN BIG
UPPER OFFSET MAST(BOOM) SUPPORT PLATE
U CLAMP ANCHORAGE (21 kN)
LOWER MAST
TOW HITCH ADAPTER
TECHNICAL SNAPSHOT
Material Maximum Load Capacity Finish System Strength Certification Weight
High Strength and Durable Aluminium Alloy 500 kgs Powder Coated 15kN EN 795:2012 Type B , & AS/NZS 5532:2013
56.54kgs
AFT751090
dead weight davit
Parts of Dead Weight Davit
Trolley AFT751095
Dead Weight(26 Nos.) AFT751025 650.0 kgs ± 0.20 kgs
Arm adjustment
AFT751090
Upper
Middle
Lower
Bracket used for Mounting
Picture
Product Code
Distance from Column 0.675mtrs 0.845mtrs
0.920mtrs
Universal Mounting Bracket for mounting Retrieval Blocks *to be purchase separately
AFT710007UR Retrieval Bracket
2.220mtrs 1.950mtrs
1.630mtrs
Height of arm
FEATURES
• The Dead Weight Davit is a portable fall arrest system designed to provide a safe and secure means of accessing confined spaces where traditional overhead support structures and base grouting are not feasible. • The system consists of a dead weight trolley with 650kgs dead weight plates (excluding trolley weight), providing stability during operation. This ensures that the system remains secure and steady during use. • The Dead Weight Davit is designed to be compatible with specific KStrong Winches, including AFT730020, AFT730040, AFTZ30042, AFT730120 and AFT730135. It also works with Retrieval Blocks AFS510020R and AFS510030R. Each of these components can be mounted using their respective mounting bracket AFT710007UR. • The system is equipped with wheels on the trolley, making it easy to move from one location to another. This allows for flexibility and convenience when working in different areas. • The upper mast offset (boom) of the Dead Weight Davit comes with three adjustable positions, enabling the user to set the height according to the specific requirements of the task or confined space being accessed. • The trolley is equipped with a height adjuster, which ensures proper stability of the anchor post during operation. This feature enhances safety and security while working at heights. • Certified to EN 795:2012 Type B.
AFT751090
(15 kN)
UPPER OFFSET MAST (BOOM)
UPPER OFFSET MAST(BOOM) SUPPORT PLATE
U CLAMP ANCHORAGE (21 kN)
Dead weight (26Nos.)
COUNTER WEIGHT BALANCE DAVIT SUB ASSY.
LOCKING PIN BIG
LOWER MAST
TECHNICAL SNAPSHOT
Material Maximum Load Capacity Finish System Strength Certification Weight
High Strength and Durable Aluminium Alloy 500 kgs Powder Coated 21kN EN 795:2012 Type B
750kgs ± 0.20kgs including 650kgs dead weight
ACCESSORIES OF EXTREME DAVIT
AFT730120
AFT730042
AFS510020R
Wall Mounting Bracket (AFT7500BW)
Floor Mounting Bracket (AFT7500BF)
CERTIFIED PRODUCT
THESE INSTRUCTIONS APPLY TO THE FOLLOWING MODELS: EXTREME DAVIT SYSTEMS USER INSTRUCTION MANUAL AFT751010, AFT751011, AFT751020, AFT751021, AFT751030, AFT751031,AFT751050, AFT751040, AFT751041
EN 795:2012
Certified to AS/NZS 5532:2013 Issued by BSI Vide Lic. No.: BMP 760374
EN 80079-36:2016 EN 80079-37:2016
Please read and understand the manufacturer's instructions for each component or part of the complete system. Manufacturer's instructions must be followed for proper use, care, and maintenance of this product. These instructions must be retained and be kept available for the user's reference at all times. Alterations or misuse of this product, or failure to follow instructions, may result in serious injury or death. Note: The user is advised to keep this user instructions document for the life of the product. "To be used in accordance with manufacturer's instructions" EN795:2012 Type A for AFT751021, AFT751031, AFT751050 & AFT751041. Davit arm are designed to minimize the risk of/provide protection against the danger of falling from heights. However, always remember that no item of PPE can provide full protection and care must always be taken while carrying out the risk related activity. The KStrong Extreme Davit Systems are also certified to AS/NZS 5532:2013. 2. PERFORMANCE AND LIMITATIONS OF USE: AFT751050 & AFT751041 has been tested as per EN 795:2012 Type A and has achieved the following performance levels: are classed as a Personal Protective Equipment (PPE) by the European and have AFT751011 has been tested as per EN 795: 2012 Type B & AFT751021, AFT751031, PPE Regulation (EU) 2016/425 Regulation through the Harmonized 1. INTRODUCTION: KStrong Extreme Davit been shown to comply with this European Standard EN 795: 2012 Type B For AFT751011 &
EN 795:2012 test General Requirements for Anchor devices (Clause 4.2)
Result/Comment Securely connected eyebolts used for connection to PPE. Thus attachment points cannot become detached unintentionally. (PASS). All locking pins attached by cables, thus no unlocked components evident (PASS). No sharp edges (PASS). Sustained a force of 12 kN for 3 minutes (PASS). When tested with rigid steel mass of 100 kg, the test mass held after test with the device remaining stable throughout. (PASS) No corrosion evident after 48 hours of salt spray testing. (PASS)
Static Strength (Clause 4.4.2.3 ) Dynamic Performance (Clause 4.4.2.2 ) & Integrity Test Corrosion Resistence (Clause 4.2.1.1)
The Davit has been tested in accordance with AS/NZS 5532:2013 and have achieved the following performance levels
AS/NZS 5532:2013 test
Result/Comment
Static Strength (Clause 5.3) Dynamic Performance (Clause 5.3)
Sustained a force of 15 kN for 3 minutes (PASS). When tested with rigid steel mass of 100 kg, the test mass held after test with the device remaining stable throughout. (PASS)
The KStrong Extreme Davit Systems meet or exceed ANSI Z359.1
MINIMUM MOUNTING REQUIREMENTS FOR DAVIT BASE: Moment Load for the structure Vertical Load for the structure 10kN 15kN (3372lbs) (2238lbs) Structure resistance validation and installation execution must be performed by a certified person.
1
3. LIMITATIONS : Ÿ Ÿ It should not be used in highly acidic or basic environment. 4. Davit arm should be a personal property of its user.
APPLICATION & USE: The KStrong Extreme Davit Systems have been designed for safe access into a variety of confined spaces, including Rope access and Jump Form rescue and evacuation. The UIM will cover the AFT751011, AFT751010 (H- Base Davit), AFT751021, AFT751020 (Floor Mount Davit), AFT751031, AFT751030 (Wall Mount Davit) and (Flush Mount Davit), . The Extreme Davit Systems allow the Mast & Boom to be interchangeable across all of our Range which allows the user flexibility. AFT751041, AFT751040 AFT751050 (Hitch Mounting Davit )
3. INSTALLATION: AFT751011 / AFT751010- DAVIT H-BASE Installation
1
2
Side Leg
Side Leg
Insert both side legs one by one into either side of the center leg
Center Leg
STEP 1- Place the Side Adjustable Assemblies & Column Base as shown in picture.
STEP 2- Attach both side legs with center leg by inserting them into each other.
Locking Pin
3
4
The span length of H-BASE can be adjusted by multiple adjustment points.
STEP 3- Lock the arms using the locking pin.
Screw Lock
Spirit Level
5
6
Side Leg Screw Locking
STEP 4 - Now stabilize the Davit on the flat surface by using Screw type height adjustment mechanism & provided Spirit level.
Step 5 - Tighten the side leg locking pin with provided screw and locking to minimize the play between legs.
2
7
8
leg top locking screw
Column
Column Base
Step 7 - Now place the column on the Centre of column base as shown in picture.
STEP 6- Tighten the leg top locking pin with provided screw locking to minimize the play between sections.
9
10
Cantilever Arm
Locking Pin
STEP 8– Lock the column leg on H-Base column using locking pin.
STEP 9 – Place the cantilever arm on Column.
11
12
Remove Locking Pin
Mounting Bracket
STEP 10– Insert the cantilever arm on the Column Assembly and lock it with locking pin. For adjusting cantilever arm on desired position please correct the sentence.
STEP 11– Place the mounting bracket on the pre installed bracket on the Column of Davit.
3
13
14
SRL-R
STEP 11A– Fix the mounting bracket on the Column Section Using Locking pins Secured by pins.
Step 12– Fix the SRL-R on the mounting bracket.
15
16
Pulleys
Wire
STEP 13– Reel out the wire from SRL-R by rotating the hoist handle and pass it through the pulley at the final end of cantilever arm.
18
17
Step 14– Fix the Winch at initial end of the cantilever arm and reel out the wire from winch by rotating the hoist handle and pass it through the pulley at the final end of cantilever arm.
STEP 15– Davit Arm is now ready to use. Note: Davit Arm can be shifted from one location to another as it comes with wheel and braking mechanism that enables easy movement.
4
Product Specification
EYE BOLT FOR ANCHORAGE (15kN)
U CLAMP ANCHORAGE (23kN)
675 mm 845 mm 920 mm
2000 mm
2280 mm
1660 mm
EYE BOLT FOR ANCHORAGE (23kN)
MAXIMUM OPENING OF H-BASE
Ø1510.0
Ø1100.0
MINIMUM OPENING OF H-BASE
5
AFT751021/AFT751020- Floor Mounted Davit Installation
Insert the Column in the Floor mounting AFT7500BF. Lock the Column with the Floor mounted base with locking pin. Repeat Step 9-14 to install brackets for winch and Rescue Retrieval SRL (Type 3)
Ÿ
Ÿ
Ÿ
AFT7500BF
Locking Pins
6
AFT751030/AFT751031-Wall Mounted Davit Installation
Ÿ Ÿ Ÿ Insert the column in the wall Mounted Base AFT7500BW Lock the column with the base with locking pin. Repeat Step 9-14 to install brackets for winch and Rescue Retrieval SRL (Type 3)
AFT7500BW
Locking Pins
7
Installation requirements of Davit Floor & Wall Mount Base: Structure : The receiving structure must be able to withstand stresses equivalent to 22.1 MPa or 22.1N/mm2. The fasteners/structural anchors must be strong enough to handle this strain. Refer Fastener manufactures UIM for stainless steel/High tensile M16 fasteners.
Floor Mount Base (AFT7500BF) are designed for mounting to concrete or steel structures.
Installation : Ÿ
Thickness of concrete block should be minimum 9"(228.6mm) All receiving Structures should be verified by a qualified structural Engineer. Base Installation must be approved to local regulations by a qualified engineer. Refer to Fastener Manufacturer to ensure the correct fasteners are used. If the Base material does not meet the minimum requires to install, then reinforcement is required. Refer to a qualified engineer. Drill holes should have a minimum clearance of 11"(279.4mm) from all available edges If unsure, refer to a qualified engineer to recommend the location to mount the Floor mount base to the structure. Install the recommended M16 fasteners and mount the base then tighten the bolts. Can also be installed on cantilever of concrete beam by sand witching two plates on concrete structure Suitable M16 fasteners should be used for fixing the brackets to the structure. Drill 4 holes using the base as a guide
Ÿ
Ÿ
293.5
Ÿ
Ø22.0 (4holes)
Ÿ
300.0 240.0
Ÿ
Ÿ
Ø102.0
Ÿ
240.0
300.0
Ÿ
Ÿ
Ÿ
FLOOR MOUNT BASE (AFT7500BF)
CONCRETE STRUCTURE
CHEMICAL FASTENERS (M16)
140.0
MINIMUM
THICKNESS - 9" (228.6mm)
Ø18.0
MINIMUM CLEARANCE BETWEEN HOLE AND EDGE - 11" (279.4mm) WARNING : Failure to follow User Instructions and Installation instructions may lead to severe injury and/or death.
8
Wall Mount Base (AFT7500BW) are designed for mounting to concrete or steel structures.
Structure : The receiving structure must be able to withstand stresses equivalent to 22.1 MPa or 22.1N/mm2. The fasteners/structural anchors must be strong enough to handle this strain. Refer Fastener manufactures UIM for stainless steel/High tensile M16 fasteners.
Installation : Ÿ
Thickness of concrete block should be minimum 9"(228.6mm) All receiving Structures should be verified by a qualified structural Engineer. Base Installation must be approved to local regulations by a qualified engineer. Refer to Fastener Manufacturer to ensure the correct fasteners are used. If the Base material does not meet the minimum requires to install, then reinforcement is required. Refer to a qualified engineer. Drill holes should have a minimum clearance of 11"(279.4mm) from all available edges If unsure, refer to a qualified engineer to recommend the location to mount the Floor mount base to the structure. Install the recommended M16 fasteners and mount the base then tighten the bolts. Can also be installed on cantilever of concrete beam by sand witching two plates on concrete structure Suitable M16 fasteners should be used for fixing the brackets to the structure. Drill 4 holes using the base as a guide
CLEARANCE BETWEEN
HOLE AND EDGE - 11"
Ÿ
(279.4mm)
MINIMUM
Ÿ
CLEARANCE STRUCTURE
Ÿ
Ÿ
Ÿ
Ÿ
Ÿ
Ø18.0
Ÿ
Ÿ
CHEMICAL FASTENERS (M16)
Ÿ
WALL MOUNTING BRACKET (AFT7500BW)
MINIMUM THICKNESS - 9" (228.6mm) 140.0
Ø22.0(4holes)
240.0
300.0
221.2
Ø102.0
300.0 240.0
WARNING : Failure to follow User Instructions and Installation instructions may lead to severe injury and/or death.
9
Product Specification
ROPE ACCESS / RESCUE PULLEY FOR KERNMANTLE ROPE
UPPER OFFSET MAST (BOOM) (15 kN)
WINCH AFT735020, AFT735035
EYE BOLT FOR ANCHORAGE (15kN)
U CLAMP ANCHORAGE (23kN)
EYE BOLT FOR ANCHORAGE (23kN)
RETRIEVAL TYPE FALL ARREST BLOCK (AFS510030R)
0 360
Rotation Degrees
FLOOR MOUNTED BASE ( ) AFT7500BF
WALL MOUNTED BASE (AFT7500BW)
0 SWIVEL 360
LOWER MAST
1280 mm
1620 mm
1900 mm
LOWER MOUNTING BRACKET
675 mm 845 mm 920 mm
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AFT751040/AFT751041 - Installation Flush Mounted Davit
Flush Mounting Sleeve
Surface Concrete
273.2 mm
108MM
USE ALLEN KEY
AFT755002
MOUNTING SLEEVE CAP
0 360
Sleeve
Ref No- AFT755002
Rotation Degrees
INSTALLATION: Davit Flush Mounting sleeve can be installed at time of concrete structure being made & also can be installed in preformed concrete casting. To install the sleeve on preformed surface, make a drill hole of 112 mm dia. up to 274 mm deep. Also ensure to remove all the debris from hole & clean it properly, after that, Use all weather 400 epoxy or equivalent into hole to fix the sleeve. Installation of mounting sleeve can be done during casting of the concrete by considering below requirements & subject to the condition that concrete should not ingress into the sleeve and sleeve should be properly flushed - Structure strength- 14000 NM(Min.) Thickness of concrete & distance from sleeve to edge should be duly checked & approved by a qualified structural engineer. Installation of sleeve should be perpendicular to the concrete. Repeat Step 9-14 to install brackets for winch and Rescue Retrieval SRL (Type 3) Note- When flushed sleeve is not in use, apply socialized cap provided with assembly to prevent it from unwanted water/dust being stuck inside. Make the Allen screw loose with help of 6.0 mm Allen key for the opening of sleeve & when sleeve is not in use, insert the cap into sleeve and tighten the screw with help of 6.0mm allen key. Base Installation must be approved to local regulations by a qualified engineer.
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AFT751050 - Installation Hitch Mounting Davit Make sure that the vehicle to be used with the Hitch Mounting Davit has a class 3 or higher vehicle trailer hitch. The class 3 trailer hitches mount to the vehicle frame and also has a 2 square receiving opening. Mid-size and larger SUVs, pickups, trucks, and vans have Class 3 trailer hitch. Note :- Minimum weight of Vehicle onto which Hitch Mounting Davit is to be installed should be 1000 kgs.
Davit Arm Column
Hitch Mounting Bracket
LOCKING PIN
Now, insert the Davit Arm Column into the Hitch mounting bracket and the system is now completely ready to use.
2
1
HITCH MOUNTING SLEEVE
HITCH MOUNTING SLEEVE
Place the vehicle on the selected location on the job site. Apply the parking brake and lock out/ tag out the vehicle.
Now insert the Hitch mounting sleeve into the Class 3 hitch and, with Hitch Pin or Nut and bolt assembly help, secure it to the hitch receiver.
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4
3
Main column section
Base Mast Extension Tube
LOCKING PIN
It is essential to check that the Hitch base mast extension tube is parallel to the ground. Ensure it by levelling the vehicle hitch mounting sleeve. Now select the appropriate hole of the hitch mounting sleeve and insert the locking pin into it.
Insert the main column section into the hitch mounting sleeve then with the height adjustment tube align the base mast extension tube and insert the locking pin into it.
6
5
LOCKING PIN
LOCKING PIN
Insert the locking pins to lock Hitch base mast extension tube.
Now, place the davit arm onto the base mast extension tube. Make sure that the bolt on the lower mask extension tube fits the notch of the Davit Arm.
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5. ADVICE & INFORMATION:
Ensure that the medical condition of user does not affect his safety in normal and emergency use. Equipment shall only be used by a person trained and competent in its safe use. A rescue plan shall be in place to deal with any emergencies that could arise during the work. Do not make any alterations or additions to the equipment without the manufacturer's prior written consent, any repair shall only be carried out in accordance with manufacturer's procedures. The equipment shall not be used outside its limitation, or for any purpose other than that for which it is intended. It should be personal property of the user. Danger may arise by use of combination of items of equipment in which the safe function of any one item is affected by or interferes with the safe function of another. Visually inspect the system before each use to ensure that it is in a serviceable condition and is operating correctly. If during inspection, doubts are raised about the safety of the system or a component, these should be replaced either by the manufacturer or a competent person. It is essential for the safety of the user that the system should be withdrawn from service immediately if any doubt arises about its condition for its safe use. It must no longer be used until confirmed in writing by a competent person that it is safe to do so. Ensure the minimum breaking strength of the chosen anchor point is greater than 15kN. Ensure that the harness used conforms to EN361 and dorsal and sternal attachment of full body harness are suggested for making connections. For equipment intended for use in fall arrest systems, we emphasize that it is essential for safety that the anchor device or anchor point should always be positioned and the work carried out in such a way as to minimize both the potential for falls and potential fall distance. Where it is essential that the anchor device/point is placed above the position of the user, the manufacturer shall make a statement to that effect A full body harness is the only acceptable body holding device that can be used in a fall arrest system. Ÿ For equipment intended for use in fall arrest systems, we emphasize that it is essential for safety to verify the free space required beneath the user at the workplace before each use, so that in case of a fall there will be no collision with the ground or other obstacle in the fall path. Ÿ Always use standard packaging of the manufacturer to prevent any damage to the product during transportation and storage. Ÿ Ensure that Equipment is properly installed on the surface parallel to horizontal by height adjuster mechanism. Ÿ When equipment becomes wet either during use or by cleaning, it must be allowed to dry naturally and shall be kept away from direct heat. No lubrication required. Ÿ Unit is for single user only. Anchor Device may be used only for personal fall arrest and not for lifting purpose. Anchor device should be installed by only by a competent person. It is essential for the safety of the user that if the product is resold outside the original country of destination, the reseller shall provide instruction for use, for maintenance, for periodic examination and for repair in the language of the country in which product in to be used. Never use the Davit Arm (Ref. AFT751011, AFT751010) device in a vertical configuration of the arm other than the all back position - danger of overturning of the device. Ÿ Following conditions may be hazardous & may affect the performance of Retractable Fall Arrester:- Ÿ Extreme temperatures Ÿ Trailing or looping of Lanyards over sharp edges. Ÿ Extreme acidic or basic environments. Ÿ Abrasive or sharp edge structures which can damage the equipment. Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ
6. FOLLOWING PRE-USE CHECKPOINTS MUST BE ADDRESSED :- Ÿ Detent Pins are properly installed and are in working condition. Ÿ Check the condition of winch wire is in good condition. Ÿ Eye bolts/Anchor points are intact.
Ÿ Telescopic sections are working properly. Ÿ Mounting brackets are properly installed.
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7. COMPATIBILITY: To optimize protection, in some instances it may be necessary to use the equipment with suitable PPE such as boots/ gloves/ helmet/ ear defenders. In this case, before carrying out the risk-related activity, consult your supplier to ensure that all your protective products are compatible and suitable for your application. 8. INSPECTION : Visually inspect the system before each use to ensure that it is in a serviceable condition and is operating correctly. If during inspection, doubts are raised about the safety of the system or a component, these should be replaced either by the manufacturer or a competent person. 9. STORAGE AND TRANSPORT : When not in use, store the Davit in a well-ventilated area away from heavily acidic or basic environment. Never place heavy items on top of it. Also ensure that the Davit is stored away from chemically hazardous environment preferably storage should be in a dry environment. 10. REPAIR : If the product becomes damaged, it will NOT provide the optimum level of protection, and therefore should be immediately removed from service. Never use the damaged product. Repair is permitted, provided that it is either done by the manufacturer or a competent repair centre or individual approved by the manufacturer. 11. CLEANING : In case of minor soiling, wipe the Davit with cotton cloth or a soft brush. Do not use any abrasive material. For intensive cleaning 0 0 wash the Davit in water at a temperature between 30 C to 60 C by using a neutral detergent (pH 0 7). The washing temperature should not 0 exceed 60 C . Do not use acid or basic detergents. 12. WITHDRAWAL FROM USE : If the system has been used to arrest a fall, it should be removed from service and returned to the manufacturer or a competent repair centre for servicing and retesting. 13. PERIODIC EXAMINATION Ÿ It is important to conduct regular periodic examination of the product because the safety of the user depends upon the continued efficiency & durability of the product. Ÿ The frequency of examination should be at least once in a year however it can be more than once if legislation requires, or frequency of use is high or environmental conditions have an adverse effect on it eg excessive rain, sea side environment, excessive heat etc. Ÿ It is emphasized that the examination be conducted only by a competent person and strictly in accordance with the manufacturer’s periodic examination procedures. Ÿ It is also advised the competent person be duly trained and authorized by the manufacturer. Ÿ Ensure that all markings on the product are legible and can be clearly read. Ÿ It is the responsibility of the user to keep the below record card update by entering the details mentioned in it.
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Labels
(i)
(ii) (iii) (iv)
(v) (vi)
(vii)
CERTIFIED PRODUCT
CERTIFIED PRODUCT
(vii)
Certified to AS/NZS 5532:2013 Issued by BSI Vide Lic. No.: BMP 760374
Certified to AS/NZS 5532:2013 Issued by BSI Vide Lic. No.: BMP 760374
KStrong Asia Pte Ltd 33A Chander Road, Singapore 219539
KStrong Asia Pte Ltd 33A Chander Road, Singapore 219539
KStrong Asia Pte Ltd 33A Chander Road, Singapore 219539
KStrong Asia Pte Ltd 33A Chander Road, Singapore 219539
KStrong Asia Pte Ltd 33A Chander Road, Singapore 219539
EN 80079-36:2016
EN 80079-37:2016
EN 80079-36:2016
EN 80079-37:2016
EN 80079-36:2016
EN 80079-37:2016
The Davit arm is marked with : (i) (iii) UID for traceability (iv) (v) Adjustable Height (vi) Minimum Braking Strength (vii) Norms Reference Manufacturing date (ii) Type or product code
Identification of the manufacturer
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LIFESPAN: The estimated product Lifespan is 10 years from the date of manufacture. The following factors can reduce the Lifespan of the product: intense use, contact with chemical substances, especially aggressive environments, extreme temperature exposure, UV exposure, abrasions, cuts, violent impacts, bad use or maintenance. DISCLAIMER: Prior to use, the end user must read and understand the manufacturer's instructions supplied with this product at the time of shipment and seek training from their employer's trained personnel on the proper usage of the product. Manufacturer is not liable or responsible for any loss, damage or injury caused or incurred by any person on grounds of improper usage or installation of this product.
EQUIPMENT RECORD
Product Model & type/Identification
Trade Name
Identification number
Tel, email into use
Address
Manufacturer
Date first put into use
Purchase Date
Year of manufacture
Other relevant information (eg. document number)
PERIODIC EXAMINATION AND REPAIR HISTORY
Date
Name and signature of competent person
Periodic examination next due date
Defects noted, repairs relevant information carried out and other
Reason for entry (periodic examination or repair)
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Certification Body & Ongoing Assessment Body BSI Group ANZ Pty Limited, A.B.N. 72 078 659 211, Suite 2, Level 7, 15 Talavera Road, Macquarie Park NSW 2113 Australia. Certification Body : For : SATRA Technology Europe Ltd, Bracetown Business Park, Clonee, Dublin D15 YN2P Ireland (Notified Body 2777) For AFT751021, AFT751030, AFT751050, & AFT751040: SATRA Technology Centre, Wyndham Way, Telford Way, Kettering, NN16 8SD, UK (Notified Body 0321) AFT751011
KStrong Asia Pte Ltd 33A Chander Road, Singapore 219539 Contact Email: customercare@kstrong.com
AKS- -061022-V5 AFT751010
www.kstrong.com
USA
ASIA
South America
Declaration of Conformity
In accordance with European PPE Regulation (EU) 2016/425
Declaration Number: KSDC7712
Revision: 00
Manufacturer name and address: 150 N. Radnor Chester Road, Suite F200 Radnor , State : PA,Pin-19087. Product Information: Modular Davits and Bases Product Reference: AFT751021 Manufacturer declares that the product listed above is in conformity with the requirements of the following standard(s): • Standard(s) to which product was tested and for which conformity is claimed, designation and year. NA • ISO 17025-accredited test laboratory address and contact information: NA • Ongoing Assessment Body: NA • Certificate / Test report(s) Reference: na
Authorized Signatory Mr. Gary Gill Managing Director 01/04/2021
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